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	<title>Power Supply &#8211; N4FH</title>
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	<title>Power Supply &#8211; N4FH</title>
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		<title>Homebrew 60A+ Power Supply</title>
		<link>https://www.n4fh.com/ramblings/homebrew-60a-power-supply/</link>
					<comments>https://www.n4fh.com/ramblings/homebrew-60a-power-supply/#respond</comments>
		
		<dc:creator><![CDATA[Mark Andrews]]></dc:creator>
		<pubDate>Wed, 11 Aug 2021 00:00:00 +0000</pubDate>
				<category><![CDATA[Ramblings]]></category>
		<category><![CDATA[Power Supply]]></category>
		<guid isPermaLink="false">https://www.n4fh.com/?p=105</guid>

					<description><![CDATA[Getting &#8220;stuff&#8221; from ham suppliers has been spotty the last 12 months. Things that you could simply order and have delivered a few days later are in short supply. I&#8217;m not talking about radios, but ordinary commodity items, like antenna tuners, coax and power supplies. In February, I was still assembling my station and decided [&#8230;]]]></description>
										<content:encoded><![CDATA[<div class="wp-block-post-date"><time datetime="2021-08-10T19:00:00-05:00">August 10, 2021</time></div>


<p>Getting &#8220;stuff&#8221; from ham suppliers has been spotty the last 12 months. Things that you could simply order and have delivered a few days later are in short supply. I&#8217;m not talking about radios, but ordinary commodity items, like antenna tuners, coax and power supplies.</p>



<p>In February, I was still assembling my station and decided that my trusty twenty year old MFJ-4225MV wasn&#8217;t going to cut it when powering multiple radios. I&#8217;ve had really good luck with this power supply, so it was still going to be used, but I decided to order a new power supply from MFJ to supplement. I&#8217;ve been converting my shack to use Anderson Powerpoles, so I wanted a power supply which had the appropriate jacks. I order two MFJ-4230MVP&#8217;s. </p>



<p>And I waited. And I waited. After about two weeks, I inquired about my order. I was told they were out of stock, but were expected any day. So, I waited. And I waited. After another couple of weeks, I inquired again. This time I was told they were sitting in a cargo container of the Port of Los Angeles, but they were due to be unloaded within a few days. So, I waited. And I waited and I waited some more. By this time, it was approaching two months since I placed my order. I repeated my inquiry and was told there was no ETA at the time. I asked for a refund.</p>



<p>By now, I was in real need for additional power for my shack. I started searching for other places which carried anything that would my meet my requirements;  at least 25A continuous, some sort of meter to tell me the voltage and amperage and, of course, Anderson Powerpoles. I searched in vain. There was simply nothing available from any manufacturer or distributor.</p>



<p>So I did what all resourceful hams do; I searched the internet for homebrew options. That&#8217;s when I came across all sorts of articles on bitcoin mining and how miners were making 12V, 60A+ power supplies from surplus, computer server, hot-swappable power supplies. And they were cheap too!</p>



<p>The typical computer server power supply puts out 12.3V at about 760Watts &#8211; continuous. That&#8217;s 62.5 Amps! And because the are used in equipment that is very sensitive to noise, their output is very clean. Buy one of these and with a little modification and a few external components, and you have a highly reliable, clean 12V power distribution system. Here is a picture of mine.</p>


<div class="wp-block-image">
<figure class="aligncenter size-large is-resized"><img decoding="async" src="https://i0.wp.com/www.n4fh.com/wp-content/uploads/2021/08/IMG_1976.jpg?resize=640%2C853&#038;ssl=1" alt="" class="wp-image-106" style="width:-262px;height:-350px" width="-262" height="-350" srcset="https://i0.wp.com/www.n4fh.com/wp-content/uploads/2021/08/IMG_1976-scaled.jpg?resize=768%2C1024&amp;ssl=1 768w, https://i0.wp.com/www.n4fh.com/wp-content/uploads/2021/08/IMG_1976-scaled.jpg?resize=225%2C300&amp;ssl=1 225w, https://i0.wp.com/www.n4fh.com/wp-content/uploads/2021/08/IMG_1976-scaled.jpg?resize=1152%2C1536&amp;ssl=1 1152w, https://i0.wp.com/www.n4fh.com/wp-content/uploads/2021/08/IMG_1976-scaled.jpg?resize=1536%2C2048&amp;ssl=1 1536w, https://i0.wp.com/www.n4fh.com/wp-content/uploads/2021/08/IMG_1976-scaled.jpg?resize=660%2C880&amp;ssl=1 660w, https://i0.wp.com/www.n4fh.com/wp-content/uploads/2021/08/IMG_1976-scaled.jpg?resize=360%2C480&amp;ssl=1 360w, https://i0.wp.com/www.n4fh.com/wp-content/uploads/2021/08/IMG_1976-scaled.jpg?resize=255%2C340&amp;ssl=1 255w, https://i0.wp.com/www.n4fh.com/wp-content/uploads/2021/08/IMG_1976-scaled.jpg?w=1920&amp;ssl=1 1920w, https://i0.wp.com/www.n4fh.com/wp-content/uploads/2021/08/IMG_1976-scaled.jpg?w=1280&amp;ssl=1 1280w" sizes="(max-width: 640px) 100vw, 640px" data-recalc-dims="1" /><figcaption class="wp-element-caption">Homebrew 12.3V, 60A Power Supply</figcaption></figure></div>


<p>The silver block on the left is the power supply. It&#8217;s made by Hewlett Packard, so it is made to very high standard of quality. 120VAC is fed in through the bottom by a standard electrical connection. I added an 18&#8243; extension which has an inline switch and a right angel adapter so the cable would exit the side and not the bottom. The output is fed through a powerpole cable into and Powerwerx Watt Meter. From there the power runs to a smart, 8 powerpole, individually fused power port distribution block.</p>



<p>The power supply does require a slight modification. You have to solder a 470ohm, 1/4 watt resistor between two of the pins on the external connector. It&#8217;s not hard, but it&#8217;s beyond the scope of this blog post. Search Youtube for this power supply and you&#8217;ll find dozens of diy videos on how to do this. If you&#8217;ve never soldered anything, ask your Elmer or some of your ham friends to lend a hand.</p>



<p>All of this is mounted on a nice plywood base from Hobby Lobby. I added the single drawer pull for easy carrying and the door pulls for protection and a place to wind the power cables. </p>



<p>How does it perform? Well, at 2021 field day it was in constant use for the entire length of time, powering an IC-7100 running FT8. Nominal, unloaded voltage was shown to be 12.3V. At a 50% duty cycle, we never had a problem and the voltage never dropped below 12.19V during transmit.</p>



<p>Many of you will immediately think &#8220;Most radios expect to see 13.8V nominal; 12.3V will result in lower output.&#8221; You&#8217;re are correct. 40 Watts on the transceiver shows as 36 &#8211; 37 watts on the SWR meter. That&#8217;s not too bad and is 12.3V is well within the requirements 11.7V minimum specified by Icom for the IC-7100. </p>



<p>But if you&#8217;re like me, you would like to make that 12.3V by 13.8V. That&#8217;s what the next article is about.</p>



<h2 class="wp-block-heading">Component List</h2>



<ul>
<li><a href="https://amzn.to/3lMYvGY" data-type="URL" data-id="https://amzn.to/3lMYvGY">Powerwerx Watt Meter-PP, DC Inline Power Analyzer, 45A Continuous, 12 Gauge with Anderson Powerpole Connectors</a></li>



<li><a href="https://amzn.to/3ixmxUd">Chunzehui F-1008 Horizontal 9 Port 40A Connector Power Splitter Distributor Source Strip</a></li>



<li><a href="https://www.ebay.com/itm/392210353642">HP 750W 739254-B21 742516-001 Common Slot Platinum Hot Plug Power Supply</a></li>



<li><a href="https://amzn.to/2VxzR2B">Pandora &#8211; Pull Bar Handle SOLID Stainless Steel For Drawer Kitchen Cabinet Hardware &#8211; 12 inch</a></li>



<li><a href="https://www.hobbylobby.com/Crafts-Hobbies/Wood-Crafting/Unfinished-Wood/Rectangle-Wood-Blank-Canvas---10-x-12-7-8/p/144868">Rectangle Wood Blank Canvas &#8211; 10&#8243; x 12 7/8&#8243;</a></li>



<li><a href="https://amzn.to/2VFgLar">IEC C14 to C13 Power Adapter PDU Plug/Socket Up 90 Degree for LCD Wall Mount TV 2 Pack</a></li>



<li><a href="https://amzn.to/3CBb12b">Toptekits PDU UPS Power Cord Cable 100-250V IEC-320-C14 to IEC-320-C13 Power Cord M-F with Switch 1ft/30cm</a></li>
</ul>
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